![]() ![]() Use something aggressive like 60 or 80 grit to make this step go faster. Step 6: Clean up the slot with a 1-1/2″ drum sander or sanding block. It’s ok if your lines are not the straightest, they’ll be cleaned up in the next step. ![]() Take your time, cut level, part of the jigsaw base will be suspended in the air. Step 5: Cut the straight lines with the Jigsaw or Oscillating Multi-tool. ![]() A hole bit is preferred but I couldn’t find my 1-1/2″ size when I made this. I used a spade bit but eye protection is definitely needed. Step 4: Use a 1-1/2″ bit to drill the rounded part of the slot. Step 3: Secure 8″ section in vise (or screw it down to the workbench) and mark a 1-1/2″ slot 5″ deep and round over the end. Miter saw will cut it faster and straighter but recip will work too. Step 2: Cut pipe with Miter or Reciprocating saw. You could also use black ABS pipe but it’s more expensive and the melt point is lower so you would have to sand slower. Home Depot sells these sections for just a few bucks. Step 1: Buy 2′ section of 3″ PVC pipe and mark it at 8 and 16 inches with sharpie.
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